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Belt Conveyor Monitoring

4B has a wide range of sensors for monitoring the various parts of your belt conveyor. The most common areas for monitoring include: bearing temperature, speed / motion, belt alignment and level / plug indication .

All of 4B's sensors can be connected to our hazard monitoring systems.

    The Bulldog alignment and rip detection switch is an electro-mechanical system designed to detect dangerous misalignment of the conveyor and also detection of belt tear damage.
    Updated Version
    4b Touchswitch sensor

    Touchswitch™

    The Touchswitch is an electro-mechanical limit switch, which detects tracking and misalignment problems on bucket elevators and conveyors.

    The Pullswitch is a failsafe taut wire emergency pull cord safety stop switch for open conveyors.

    4B Binswitch Elite Capacitive Sensor

    Binswitch Elite Capacitive Sensor

    Detects level or plug situations for bulk granular solids or liquids in tanks, bins, or silos and can be used as a plug or choke detector in chutes, conveyors and elevator legs.

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    Bearing Temperature Sensors

    Overheated bearings are one of the main risk factors for dust explosions in bucket elevators and need to be closely monitored.
    4B offers a range of Atex, CSA and IECEx certified bearing temperature sensors and compatible monitoring systems.

     

    Speed Switches

    Speed Switches

    4B's line of speed switches includes: proximity, inductive, zero speed, stop motion and rotech encoders to monitor dangerous belt slip, underspeed or stop conditions on conveyors, bucket elevators and any other shaft driven machinery. Our non-contacting sensors can be used to detect screw conveyor flights, elevator bucket bolts and other moving ferrous targets. Speed switches can be connected to a PLC or to one of 4B’s hazard monitoring systems to provide alarm and/or shutdown of your machinery when dangerous conditions are detected.

    View our full Electronics Catalogue here.

     
    B400 Elite Beltswitch

    B400 Elite Beltswitch

    The B400 Elite Beltswitch belt misalignment monitor uses 4B Touchswitch sensors to monitor belt alignment in bucket elevators and conveyors. Each control unit incorporates two independent monitoring circuits for early detection of belt misalignment on one or two bucket elevators / conveyors. The 4B Touchswitch is an electro-mechanical limit switch with no moving parts.

    Watchdog Super Elite hazard monitor (WDC4)

    Watchdog™ Super Elite (WDC4)

    Combined belt speed (slip), belt alignment, continuous bearing temperature, pulley alignment and plug condition monitor for bucket elevators and conveyors.
    Superseded
    T500 Elite Hotbus™ elevator & conveyor monitoring system

    T500 Elite Hotbus™

    Monitors up to 256 sensors: temperature, alignment, speed...