Bucket Elevator Monitoring
4B has a wide range of sensors for monitoring the various parts of your bucket elevator. The most common areas for monitoring include: bearing temperature, speed / motion, belt alignment and level / plug indication.
All of 4B's sensors can be connected to our hazard monitoring systems.
Sensors
Non-contacting extended range magnetic proximity sensor, not affected by dust or material build up, used to detect moving ferrous material up to 100mm away from the sensor. The WDA sensor can be used on bucket elevators to measure speed and alignment by sensing either the metal elevator buckets, or the ferrous bolts attached to plastic buckets.
4B has an extensive range of CSA / ATEX / CE / IECEx / GOST-R approved hazard monitoring systems specifically designed for bucket elevators and conveyors in dust hazard environments. As an industry leader in developing high quality, innovative, and dependable electronic components, 4B can recommend the ideal system to suit your requirements and budget.
4B's line of speed switches includes: proximity, inductive, zero speed, stop motion and rotech encoders to monitor dangerous belt slip, underspeed or stop conditions on conveyors, bucket elevators and any other shaft driven machinery. Our non-contacting sensors can be used to detect screw conveyor flights, elevator bucket bolts and other moving ferrous targets. Speed switches can be connected to a PLC or to one of 4B’s hazard monitoring systems to provide alarm and/or shutdown of your machinery when dangerous conditions are detected.
View our full Electronics Catalogue here.
Monitoring
The A400 Elite Trackswitch belt misalignment monitor uses 4B WDA or BAP magnetic proximity sensors to monitor the alignment of the belt in bucket elevators. Each control unit incorporates two independent monitoring circuits for early detection of belt misalignment on one or two bucket elevators.
Documents
Case Study: State of the Art Hazard Monitoring at State of the Art Flour Mill
Whitepaper: Testing & Verifying Conveyor Monitoring Systems
Case Study: Coors Brewery introduces T500 Hazard Monitoring System
Whitepaper: Bucket Elevator Inspection
Case Study: Hazard Monitoring for Multi-Location Grain Cooperative