Touchswitch™
Belt & Pulley Misalignment Sensor
TS2V34CAI, TS2V34CAI-HT, TS2V34CAI-FG, TS2V4CAI, TS2V3CAI

The Touchswitch is an electro-mechanical limit switch with no moving parts, which detects tracking and misalignment problems on bucket elevators and conveyors. When a belt misaligns or a pulley moves over and contacts the sensor, the built in solid-state electronic circuitry detects the lateral force of the belt or pulley and activates a voltage free solid state relay output. This output signal is used to immediately alarm and ultimately shutdown the machine.

The face of the sensor is made from hardened and annealed stainless steel, not soft brass or aluminium, so wear life is longer when a belt contacts it. The Touchswitch is not affected by dust or material build up and will still work when completely covered by material. An external test wheel allows for quick and simple sensor/system testing. The sensors are usually installed in pairs on opposite sides of the machine. The sensors can be connected directly to a PLC input, or for greater safety, to a central independent monitoring system, such as Watchdog Super Elite, IE-Node or the T500 Hotbus system.

4b Touchswitch sensor
Product Features
  • Force Activated Belt and Pulley Alignment Sensor
  • Instantaneous Misalignment Indication
  • Hardened Stainless Steel Contact Face
  • External Test Feature
  • Output LED Indication
  • Not a Rub Block
Electronics Application

Belt Conveyor

Belt Conveyor

Bucket Elevator

Bucket Elevator
Certification

ATEX

ATEX
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ATEX Logo

UKEx

UKEx
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IECEx

IECEx
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IECExv3

EACEX

EACEX
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EACEx

CCC

CCC
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CCC-logo

CnEx

CnEx
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Nepsi

CSA

CSA
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CSA logo

CE

CE
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CE Logo
4B TS2 (Touchswitch) drawing
TS2V34AI TS2V3CAI TS2V4CAI
Supply Voltage 12-24Vdc 12Vdc 24Vdc
Supply Current 21mA 60mA 60mA
Type Conduit Entry Conduit Entry Conduit Entry
ATEX/IECEx Zone 20 Zone 21 Zone 21
CSA Not Approved Class II Div1 Class II Div1

TECHNICAL SPECIFICATIONS:

  • Solid state relay output (TS2V34AI)
  • Volt-free relay output: 250VAC, 5A non-inductive (TS2V4CAI and TS2V3CAI)
  • Sensor state indication via LED
  • 3m long cable, 6 cores
  • Dimensions: 89mm dia x 45mm high
  • Weight: 0.77kg