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IE-GuardFlex

Distributed Hazard Monitoring System
Certification

UKEx

UKEx
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CE

CE
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CE Logo
Product Features
  • Robust, IP66 stainless steel enclosure
  • 7” Colour touchscreen display with intuitive GUI
  • Supports multiple machine configurations
  • Common ALARM and STOP relay
  • Can be configured for up to: 100 Machines, 64 IE-Nodes, 1024 Devices
  • Remote view and control over network
  • Multi-user access control
  • Active alarm and alarm history
  • Change log

IE-GuardFlex

Distributed Hazard Monitoring System
New Product
IE-GuardFlex

The IE-GuardFlex is the central control unit for 4B’s Distributed Hazard Monitoring Solution (DHMS). Using industrial Ethernet technology, the IE-GuardFlex controller connects to, and monitors multiple machine mounted sensors via 4B's class leading IE-Nodes. The complete IE-GuardFlex system can be configured to support multiple machines, IE-Nodes and sensors, and will interface directly to the machine MCC’s to perform a controlled stop in the event of the detection of a hazardous condition.

The IE-GuardFlex system is typically located within the plant MCC and dust hazard “safe area”. Connection is then made, via industrial Ethernet (CAT6 cabling) to IE-Nodes distributed locally to the monitored machines in the “hazardous area”. Typical machine types would be bucket elevators, enclosed conveyors, open conveyors, chain conveyors, roll stands, etc. The range of 4B hazard monitoring sensors are connected to the local IE-Nodes and monitor for hazardous conditions such as belt slip (SlipSwitch, Milli-Speed), belt misalignment (TouchSwitch, Bulldog), bearing temperature (ADB, Milli-Temp), Vibration (Milli-Vib), blocked chute (Binswitch), etc. 

With all IE-Nodes and sensors connected, the plant engineer can start the node search process using the intuitive GUI on the 7” colour touchscreen display. Found nodes can then be configured, and attached sensors allocated to user configured machines. 
The system allows for 3 stage ALARM / STOP configuration per sensor. Output relays can be assigned to ALARM and/or STOP conditions per sensor or per machine. In addition, the common ALARM and STOP output relays indicate if there is an alarm or stop condition present on any of the connected sensors. 

    Literature Downloads
    Product datasheets - IE-GuardFlex
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    Product datasheets - IE-GuardFlex
    Hazardmon cloud-based hazard monitoring solution

    HazardMon.com®

    HazardMon.com® is a secure cloud based hazard monitoring solution providing status notifications and data logging for bucket elevators and conveyors. Live system status, graphs and historical data can be viewed on any web-enabled device (smartphone, tablet PC, desktop or laptop computer). Emails can be sent to notify users whenever a change in the system's health is detected.

    New Product
    IE-Node

    IE-Node

    The Industrial Ethernet Node (IE-NODE) is a remote monitoring interface designed to provide sensor data to PLC’s or other automation and control systems.

    Both units can be expanded to 16 sensor inputs with the installation of optional expansion boards.

    New Product
    IE-Switch

    IE Switch

    The Industrial Ethernet Switch is an unmanaged switch with 5x RJ45 Ethernet sockets for 10/100 Mbps Ethernet Communications. It is designed to work with 4B’s Industrial Ethernet Nodes (IE-NODEs) or any other devices requiring 10/100 Mbps Ethernet communications.  The switch can be used in dust hazardous areas up to Zone 21 (V4) and Zone 22 (V46).

    Updated Version
    4b Touchswitch sensor

    Touchswitch™

    The Touchswitch is an electro-mechanical limit switch, which detects tracking and misalignment problems on bucket elevators and conveyors.
    The Bulldog alignment and rip detection switch is an electro-mechanical system designed to detect dangerous misalignment of the conveyor and also detection of belt tear damage.
    ADB bearing temperature sensor

    ADB Series Bearing Sensors

    The ADB series have been designed to allow the depth of the sensor to be adjustable depending on your application. A number of versions are available with probe lengths of 50, 100, 200 and 300 mm. The sensors screw directly into a bearing housing through a 1/4” BSPT threaded grease zerk.

    New Product
    4b Milli-Temp bearing temperature sensor

    Milli-Temp Series Bearing Temperature Sensor

    The Milli-Temp series can be used on any application where bearing temperature monitoring is needed.  The Milli Temp is a loop powered analogue sensor with a 4-20 mA linear output that is scaled across a temperature range for continuous temperature monitoring.

    M3003 & M3007 Slipswitch

    M3003, M3008 & M3007 Slipswitch

    The M300 Slipswitch is an easy-to-use inductive proximity shaft speed monitoring device with an adjustable 0 - 30 second start-up delay, all housed in a 30 mm diameter moulded body. The self-contained unit has a single set point, which signals when the shaft speed has dropped by 20% of normal running speed.

    New Product
    4B  Milli speed switch (ATEX version)

    Milli-Speed Switch

    The Milli-Speed Sensor has a 4-20 mA output proportional to calibrated speed, it is designed to allow detection of belt slip & underspeed, stop motion, low speed or zero speed on bucket elevators, conveyors, airlocks, mixers, fans, grinders and many other rotating machines.  Totally sealed and simple to calibrate, the Milli-Speed works in the harshest of conditions.

    M800 Elite speed switch

    M800 Speed Switch

    The M800 Elite Speed Switch is designed to detect belt slip, belt underspeed, stop motion, low speed or zero speed on bucket elevators, conveyors, airlocks, mixers, fans, grinders and many other rotating machines. Totally sealed and simple to calibrate, the M800 Elite works in the harshest of conditions.

    P3003 & P3004 - 30mm Inductive Sensor

    P3003 & P3004 - 30mm Inductive Sensor

    Detects the presence or absence of materials. Is used for monitoring the speed of machinery via a speed module or PLC.

    P800 inductive proximity sensor DIN style

    P800 Proxswitch

    The P800 Proxswitch is an inductive sensor designed to detect shaft speed, shaft position, gate position, or object presence.

    New Product
    VIBMIL vibration sensor

    VIBMIL - Milli-VIB & Milli-Con

    VIBMIL is a vibration sensor designed for continuous monitoring of vibration levels in industrial environments. It is current loop powered accelerometer and delivers accurate vibration RMS velocity using a 4-20 mA output. Built with a stainless-steel enclosure, including a 3/4” NPT thread for conduit connection.

    4B Binswitch Elite Capacitive Sensor

    Binswitch Elite Capacitive Sensor

    Detects level or plug situations for bulk granular solids or liquids in tanks, bins, or silos and can be used as a plug or choke detector in chutes, conveyors and elevator legs.

    Hazard Monitoring Design Service

    Preventative maintenance can help reduce the risk of equipment failure and consequent downtimes. When it comes to monitoring your bucket elevators and belt conveyors, 4B can recommend you the ideal combination of sensors and monitoring systems to suit your requirements and budget.

    4B provides an extensive range of their own ATEX / IECEx / CSA approved hazard monitoring systems, misalignment switches and bearing temperature monitors and level controls. We can offer you anything from a replacement sensor to a fully integrated hazard monitoring system which can be operated either as a stand-alone system or connected to your PLC.

    And if you do not want to install hazard monitoring sensors on every piece of equipment in your plant straightaway, we can offer you a scalable solution starting with carefully chosen equipment and systems that can be expanded at a later date to encompass other machines in the plant.

    We can also offer you an installation service, and we do provide a competent after-sales technical service to help you overcome any technical problems with your monitoring equipment.

    To get a recommendation from our engineers, please fill in the electronics questionnaire below. Please fill this form in as accurately as possible to allow us to deal with your enquiry more effectively.

    Contact Details

    Elevator Information

    Monitoring Requirements (Check All that Apply):

    Conveyor Information

    Monitoring Requirements (Check all that Apply):

    Silo/ Bin Information

    Monitoring Requirements (Check all that Apply):

    If you would like to send us a technical drawing or document with your enquiry, please send to 4b-uk@go4b.com.

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